The transmission method of High quality mechanical power press mainly involves converting the circular motion of the electric motor into the linear motion of the slider. The following is a detailed explanation of its transmission method:
1. Basic transmission principle
The transmission system of a mechanical power press mainly consists of components such as a main motor, flywheel, clutch, gear, crankshaft, connecting rod, etc. The output of the main electric motor drives the flywheel to rotate, and through the clutch, it drives the gears, crankshaft (or eccentric gear), and connecting rod to operate, ultimately converting circular motion into linear motion of the slider.
2. Detailed transmission process
1. Electric motor drives flywheel: After the main electric motor is started, it drives the large flywheel to rotate through a belt or direct connection. The function of the flywheel is to store energy, enabling the mechanical power press to maintain a stable punching speed and pressure during the punching process.
2. Clutch control: The clutch is used to control the connection and disconnection between the electric motor and the transmission system. When stamping is required, the clutch closes and the power of the electric motor is transmitted to the transmission system; When stamping is not required, the clutch disengages and the transmission system stops running.
3. Gear reduction and torque increase: The power of the flywheel is transmitted to the small gear through the clutch, and the small gear is coaxial and meshes with the large gear to achieve reduction and torque increase. There are two working keys inside the large gear, which are usually blocked. When the operator is pressed, the large gear drives the working keys to achieve clutch transmission and output power to the crankshaft.
4. Crankshaft connecting rod mechanism: The crankshaft rotates under the drive of gears, and the rotational motion is converted into linear motion of the slider through the connecting rod. During this process, the rotational motion of the crankshaft is transmitted to the stamping head through the connecting rod, enabling the mechanical power press to complete the stamping action.
3. Transmission characteristics
1. Efficient and stable: The transmission system of High quality mechanical power press has a simple and compact structure, high transmission efficiency, and can maintain stable punching speed and pressure.
2. Easy to maintain: The transmission components are relatively few and mostly adopt standardized and serialized designs, making them easy to maintain and replace.
3. Strong adaptability: The parameters of the transmission system (such as gear ratio, connecting rod length, etc.) can be adjusted to meet the needs of different stamping processes.
In summary, the transmission method of High quality mechanical power press is to drive the flywheel to rotate through the main motor, and convert circular motion into linear motion of the slider through the transmission of components such as clutch, gear, crankshaft, and connecting rod. This transmission method has the characteristics of high efficiency, stability, easy maintenance, and strong adaptability.